The Polymer Fusion Moulding process (PFM).
Introducing a quantum leap in manufacturing large plastic sheet economically in volume directly from mixed, co-mingled plastics arising from both domestic post consumer and industrial / commercial waste streams previously destined for landfill or incineration.
For the first time it is possible to economically and commercially anticipate manufacture of a variety of technical composite products from these materials using the patented Polymer Fusion Moulding technology.
Irrespective of origin or contamination, all thermoplastics can be utilised in this unique and patented process to create useful and valuable products in significant volumes.
The Inventors of this process, Peter Aylmore and Simon Wiper have between them more than 50 years plastics recycling experience not only in the processing , but also in the design and delivery of turnkey bespoke processes.
Some time ago they identified and developed the concept of sintering mixed post consumer thermoplastics. The PFM process eclipses all other technologies making sheet products with both faster cycle times,reduced energy requirement, simple operating techniques. A total range of mixed polymers able to be utilised, providing repeatability of product and absolute control of dimensions notwithstanding the variances with diverse feedstock origins.
Simple mould construction allow low tooling costs with various thickness sheets to be produced in the same tooling, and interactive intelligent computer control with individual product histograms available are just a few of the features available to commercial manufacturers. This last feature potentially being desirable where high tech security or military applications are envisaged for the finished product.
This extremely versatile process can create sheet products from 10mm to 50mm thick , with structure being a cellular core of variable density, and skins on either side of the sheet of variable thickness coloured as required, and with technical or aesthetic coatings to suit customers requirements.
The PFM process is now available for a pilot plant to be constructed having previously laboratory tested a massive variety of both feedstock origins, technical and aesthetic surfaces and reinforcements. in preparation for full sized factory commercial exploitation of this unique and patented process.
Please feel free to examine, evaluate, and by direct communication with the inventors via the contact page to answer any questions arising.
Introducing a quantum leap in manufacturing large plastic sheet economically in volume directly from mixed, co-mingled plastics arising from both domestic post consumer and industrial / commercial waste streams previously destined for landfill or incineration.
For the first time it is possible to economically and commercially anticipate manufacture of a variety of technical composite products from these materials using the patented Polymer Fusion Moulding technology.
Irrespective of origin or contamination, all thermoplastics can be utilised in this unique and patented process to create useful and valuable products in significant volumes.
The Inventors of this process, Peter Aylmore and Simon Wiper have between them more than 50 years plastics recycling experience not only in the processing , but also in the design and delivery of turnkey bespoke processes.
Some time ago they identified and developed the concept of sintering mixed post consumer thermoplastics. The PFM process eclipses all other technologies making sheet products with both faster cycle times,reduced energy requirement, simple operating techniques. A total range of mixed polymers able to be utilised, providing repeatability of product and absolute control of dimensions notwithstanding the variances with diverse feedstock origins.
Simple mould construction allow low tooling costs with various thickness sheets to be produced in the same tooling, and interactive intelligent computer control with individual product histograms available are just a few of the features available to commercial manufacturers. This last feature potentially being desirable where high tech security or military applications are envisaged for the finished product.
This extremely versatile process can create sheet products from 10mm to 50mm thick , with structure being a cellular core of variable density, and skins on either side of the sheet of variable thickness coloured as required, and with technical or aesthetic coatings to suit customers requirements.
The PFM process is now available for a pilot plant to be constructed having previously laboratory tested a massive variety of both feedstock origins, technical and aesthetic surfaces and reinforcements. in preparation for full sized factory commercial exploitation of this unique and patented process.
Please feel free to examine, evaluate, and by direct communication with the inventors via the contact page to answer any questions arising.